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选区激光熔化制备TPMS晶格结构及力学性能

魏取龙,姜丽红,刘征,朱琳,范炼海,王冠刚,赵明杰,郭正华   

  1. 南昌航空大学
  • 收稿日期:2024-04-23 修回日期:2024-07-06 出版日期:2024-07-11 发布日期:2024-07-11
  • 通讯作者: 姜丽红
  • 基金资助:
    国家自然科学基金

Lattice structure and mechanical properties of TPMS prepared by selective laser melting

  • Received:2024-04-23 Revised:2024-07-06 Online:2024-07-11 Published:2024-07-11

摘要: 三周期极小曲面(TPMS)晶格结构具有轻质、高强和能量吸收特性使其具有广泛的轻量化设计前景,然而传统方法难以制造。以Ti-6Al-4V粉末为材料,采用选区激光熔化(SLM)技术制备Gyroid和Primitive两种结构不同孔隙率的晶格点阵试样和实体拉伸试样,并进行力学性能和微观组织分析。结果表明:TPMS力学性能随孔隙率的增加而呈降低趋势, Primitive结构塑性优于Gyroid结构而整体强度低于Gyroid结构。TPMS晶格结构压缩屈服强度达到498MPa,抗拉强度达到373MPa,力学性能优于基于杆径类(BCC、FCC)的晶格结构,且点阵结构的延伸率比实体试样提高了2.8%~14%。两种点阵结构的断裂模式均为韧性和脆性混合,在点阵结构表面存在气孔和未熔合粉末,这种微观缺陷并不会影响其破坏机制。在相同工艺参数下制备的实体拉伸试样抗拉强度达到 1050MPa,延伸率达到 17.5%,优于传统铸造Ti-6Al-4V合金力学性能。

关键词: Ti-6Al-4V, 选区激光熔化(SLM), 三周期极小曲面 (TPMS), 力学性能, 破坏机制

Abstract: Triply surface period Minimal surface (TPMS) lattice structures have a wide range of lightweight design prospects due to their lightweight, high strength and energy absorption properties, but are difficult to manufacture by traditional methods. Using Ti-6Al-4V powder as material, two lattice samples with different porosity of Gyroid and Primitive and solid tensile samples were prepared by selective laser melting (SLM) technique, and the mechanical properties and microstructure were analyzed. The results show that the mechanical properties of TPMS tend to decrease with the increase of porosity, and the plasticity of Primitive structure is better than that of Gyroid structure, but the overall strength is lower than that of Gyroid structure. The compressive yield strength and tensile strength of TPMS lattice structure reach 498MPa and 373MPa, and the mechanical properties of TPMS lattice structure are better than those based on bar diameter class (BCC, FCC), and the elongation of lattice structure is 2.8%~14% higher than that of solid sample. The fracture mode of the two lattice structures is a mixture of toughness and brittleness, and there are porosity and unfused powder on the surface of the lattice structures, which does not affect the failure mechanism. The tensile strength and elongation of the solid tensile sample prepared under the same process parameters reach 1050MPa and 17.5%, which is superior to the mechanical properties of traditional cast Ti-6Al-4V alloy.

Key words: Ti-6Al-4V, Selective laser melting (SLM), Three-period minimal surface (TPMS), Mechanical properties, Failure mechanism

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